SWAKSHAT ANALYTICS
From Concept To Confidence
Initialising ANSYS solver modules…

Engineering Simulation Solutions for Real-World Industrial Challenges

Specialized in CFD-driven process optimization, vibration-based failure analysis, and industrial structural validation. Delivering actionable insights to improve performance, eliminate failures, and optimize engineering designs.

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Projects Delivered
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Process, Structural & Dynamic Expertise
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Industry-Focused Engineering Solutions
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Confidential & NDA-Protected Work
SIMULATION RESULT RANGE
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CFD ANALYSIS STRUCTURAL FEA VIBRATION & DYNAMIC THERMAL SIMULATION TOPOLOGY OPTIMIZATION MULTIPHASE FLOW FSI COUPLING FATIGUE ANALYSIS SEISMIC RESPONSE CFD ANALYSIS STRUCTURAL FEA VIBRATION & DYNAMIC THERMAL SIMULATION TOPOLOGY OPTIMIZATION MULTIPHASE FLOW

Core Engineering
Capabilities

Every analysis: CAD prep → meshing → solver → validated output report.

★ Core Services

Our flagship capabilities — highest depth, most project experience

Vibration Frequency
★ CORE SERVICE · VIBRATION

Vibration Analysis

Modal, harmonic response, PSD random vibration & seismic spectrum. Prevents resonance-induced weld failure and identifies root cause of dynamic failures under transport excitation.

  • Modal
  • PSD Random
  • Harmonic
  • Failure Analysis
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FEA stress FEA deformation
STRUCTURAL

Structural Analysis

Von Mises stress, deformation & code-based validation (IS 800, PNGRB) on industrial equipment frames, CNG cascades, skids & foundation structures.

  • ANSYS Mechanical
  • IS 800
  • PNGRB
  • Code Compliance
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Also available: Multi-Body Dynamics · Seismic / Response Spectrum · Explicit Dynamics · Acoustic & Flow-Induced Noise

View All Services →

Computational Fluid Dynamics
For Real Industrial Problems

Not just visualization — actionable insights for process optimization, failure prevention and design improvement.

At Swakshat Analytics, CFD is applied with a strong focus on real industrial problem-solving, particularly in process systems, fluid handling equipment, and multiphase environments. Special emphasis is placed on process-oriented CFD — sludge mixing, fermentor analysis, gas dispersion, and multiphase flow systems used in wastewater treatment and bioprocess industries.

Results are interpreted with engineering judgment to ensure realistic representation of physical systems and to derive actionable design insights.

Velocity & Pressure Distribution Mixing Efficiency & Dead Zones Phase Distribution Flow Streamlines Temperature & Heat Flux Design Recommendations
CFD multiphase simulation result
ANSYS Fluent · Multiphase CFD
🔵

Internal Flow Analysis

Pipes, ducts, vessels, manifolds. Pressure drop, flow distribution & system efficiency evaluation.

Piping · Nozzles · Venturi · Distribution Networks
🌐

External Flow Analysis

Aerodynamic behaviour, drag, lift, pressure distribution & wake formation around external bodies.

Automotive · Wind Load · Equipment in Airflow

Multiphase Flow

Gas-liquid, liquid-solid flows. Non-Newtonian models (Herschel-Bulkley) for real process fluids.

Fermentors · STP Digesters · Gas Injection
🌀

Mixing & Agitation

Tank & reactor mixing performance. Flow uniformity, dead zone elimination & residence time analysis.

Fermentors · STP · Sludge Homogenization
🌡

Thermal & CHT

Heat transfer in combined fluid-solid domains. Temperature, heat flux & cooling/heating efficiency.

Heat Exchangers · Cooling Systems · Thermal Management

Species Transport

Mass transfer and chemical/biological reactions. Concentration distribution & reaction rates.

O₂ Transfer · Bioreactors · Gas Absorption

Particle Tracking (DPM)

Discrete particle, droplet & contaminant tracking. Trajectories, residence time & wall interaction.

Spray · Contaminant Transport · Droplet Dynamics

Rotating Domains (MRF)

Agitators, mixers & rotating machinery using MRF, sliding mesh & dynamic mesh methods.

Agitators · Mixers · Rotating Machinery

From CAD to Validated Design

A rigorous engineering simulation workflow with documented results at every stage.

01
CAD preparation

CAD & Geometry

3D modelling, defeaturing & assembly prep from 2D drawings or existing parts.

02
Mesh generation

Meshing

Tetra/polyhedral/hex elements. Boundary layer refinement & mesh independence study.

03
Solver setup

Solver Setup

Material properties, loads, contacts, boundary conditions & steady/transient solver config.

04
Post-processing

Post-Processing

Stress contours, velocity plots, deformation, streamlines & mode shapes — fully documented.

05
Design optimization

Design Optimization

Topology optimization, weight reduction, iteration support & final engineering report.

Case Studies — Real Problems.
Real Engineering Outcomes.

Each project includes: Industry · Problem · Engineering Approach · Key Results

CFD Fermentor simulation
CFD · ANSYS Fluent
🧬 Bioprocess / Fermentation

CFD Analysis of 20 KL Fermentor

Problem: Non-uniform mixing and inefficient gas dispersion affecting oxygen transfer efficiency.

Approach: Multiphase CFD (gas-liquid), bubble dispersion modeling, transient simulation for mixing cycles, species transport for oxygen distribution.

✓ Improved flow circulation understanding ✓ Low-mixing dead zones identified ✓ Optimized gas injection recommendations
View Full Study →
STP Digester CFD
CFD · Multiphase · Sludge
🏭 Wastewater Treatment

STP Digester Mixing Analysis (180 MLD)

Problem: Poor sludge mixing and formation of dead zones reducing process efficiency.

Approach: Non-Newtonian fluid modeling (sludge), multiphase flow simulation, nozzle-based flow injection modeling, velocity distribution and volume fraction analysis.

✓ Dead zones identified and mapped ✓ Improved mixing performance achieved ✓ Nozzle configuration optimization recommended
View Full Study →
Vibration PSD tube-valve
Vibration · PSD · Modal
🛢 Oil & Gas / Transport

Vibration Analysis of Tube-Valve Assembly

Problem: Failure of tube-valve assembly under vehicular vibration conditions.

Approach: Modal analysis to identify natural frequencies, random vibration (PSD input), stress response under stochastic loading.

✓ Resonance frequency range identified ✓ Root cause of failure established ✓ Design recommendations for stability delivered
View Full Study →
CNG Cascade FEA
Structural FEA · PNGRB
🛢 Oil & Gas

Structural Analysis of Mobile CNG Cascade

Problem: Validation of structure under transportation loads and safety compliance (PNGRB).

Approach: Static structural analysis, multiple load cases (acceleration, braking, cornering), stress and deformation evaluation against design criteria.

✓ Compliance with design criteria confirmed ✓ Critical stress regions identified ✓ Structural strengthening recommendations provided
View Full Study →
FSI Swivel high pressure
FSI · Fatigue · High Pressure
⚙ Industrial Equipment

High-Pressure Swivel FSI Analysis (~7000 bar)

Problem: Crack formation in swivel under high-pressure fluid conditions (~7000 bar).

Approach: Fluid-Structure Interaction (FSI), pressure-induced stress evaluation, fatigue and stress concentration analysis.

✓ Root cause of crack initiation identified ✓ Stress concentration zones mapped ✓ Design improvement recommendations delivered
View Full Study →

Simulation Expertise Across Industries

Our clients relate instantly — because we understand your specific engineering environment and challenges.

🏭

Wastewater & Bioprocess

STP digesters, fermentors, sludge mixing, aeration & gas dispersion systems

🛢

Oil & Gas

CNG cascades, piping systems, pressure vessels, PNGRB compliance & transport loads

🚗

Automotive & Transport

Vibration under vehicular loads, PSD analysis, fatigue failure & aerodynamics

Industrial Equipment

Equipment frames, rotating machinery, high-pressure components & FSI analysis

🏗

Heavy Engineering

Structural frames, skids, foundations, load path analysis & code compliance (IS 800)

Trusted by Industrial Engineers

"
★★★★★

Their CFD analysis of our fermentor identified mixing inefficiencies we had battled for two years. ANSYS Fluent contour plots gave instant clarity — actionable within days.

RK
R. KumarSenior Process Engineer, Pharma Manufacturer
"
★★★★★

The PSD vibration analysis prevented a product recall. Their simulation identified the resonance condition causing our tube-valve failures — something physical testing had missed entirely.

PS
P. SharmaEngineering Lead, Industrial Equipment OEM

Frequently Asked Questions

STEP, IGES, Parasolid, SolidWorks (.sldprt/.sldasm), and most native CAD formats. We also work from 2D drawings.

Simple structural or thermal: 5–7 working days. Complex CFD, multiphysics, or multi-component: 10–20 days. Timeline confirmed after initial CAD review.

Yes. We sign NDA before any technical details are shared. All discussions are under strict confidentiality. Your IP is fully protected.

A complete simulation report: methodology, mesh summary, boundary conditions, result contour plots, engineering interpretation and design recommendations.

Yes. If you have experimental or sensor data, we correlate and validate simulation results — critical for high-confidence design and regulatory submissions.

Have an Engineering Challenge?
Let's Solve It with Simulation.

Our engineers review your project and recommend the right simulation approach — response within 24 hours.

SA
Swakshat Analytics ● Online · Simulation Engineers

Hi! How can we help with your ANSYS simulation?