SWAKSHAT ANALYTICS
From Concept To Confidence
Loading case study archive…
Dead-zone volumes in a 20 KL industrial fermentor were reducing oxygen transfer rates and mixing efficiency — directly impacting product yield. ANSYS Fluent multiphase simulation with Eulerian model and MRF rotating mesh identified the zones and guided impeller geometry optimisation.
Sludge mixing inefficiency in a 180 MLD sewage treatment plant digester led to anaerobic dead zones. CFD with non-Newtonian sludge modelling identified flow patterns and guided nozzle optimisation.
Equipment skid required structural sign-off before fabrication. Static FEA identified critical weld-zone stress concentrations and guided geometry modification to achieve IS 800 compliance.
Tube-valve assembly failing repeatedly during vehicular transport. PSD-based random vibration analysis identified resonance alignment with the transport excitation spectrum. Design iteration eliminated all resonance points.
Mobile CNG cascade required structural validation under transport loads and vibration for PNGRB regulatory compliance. Full static and dynamic load cases run through ANSYS Mechanical.
Simultaneous heat transfer between solid and fluid domains simulated to validate thermal performance of an industrial heat exchanger. Steady-state and transient CHT cases with full temperature and heat flux mapping.
Structural component redesigned using topology optimisation to remove unnecessary material while maintaining load-carrying performance. Significant weight and cost reduction achieved with validated structural integrity.
Motion and force analysis of a multi-body rotating mechanical assembly. Joint reactions, acceleration, and velocity profiles evaluated to validate mechanical design and identify overloaded joints under operating cycles.
DPM-based particle trajectory simulation to track discrete droplets and contaminants within a continuous fluid flow. Particle injection, drag models, and wall interaction (trap/escape/reflect) fully characterised.
Time-dependent CFD capturing dynamic flow evolution during pump ON/OFF cycling. Flow stabilisation, mixing cycle efficiency, and pressure transient behaviour fully characterised across the operational cycle.
Every case study represents a real engineering challenge solved with measurable impact — validated by the engineers who relied on the results.
"Their CFD analysis of our fermentor identified mixing inefficiencies we had battled for two years. ANSYS Fluent contour plots gave instant clarity — actionable within days."
"Swakshat ran complete FEA on our equipment skid before fabrication. They flagged a critical stress concentration at a weld zone we had missed. Saved a potential shutdown and significant rework cost."
"The PSD vibration analysis prevented a product recall. Their simulation identified the resonance condition causing our tube-valve failures — something physical testing had missed entirely."
Upload your CAD geometry and we'll assess the right simulation approach — free feasibility review within 24 hours. NDA available before sharing any details.
